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Manufacturing Technology and Materials Engineering

Niveau

First cycle, Bachelor

Learning outcomes of the courses/module

The students are able to: • Identify modern manufacturing processes with advantages/disadvantages and limitations. • Optimize the cutting parameters during machining. • Analyze and define the use of handling technology. • Identify procedures and methods of quality assurance/improvement and apply selected methods. • Draw up work plans for production.

Prerequisites for the course

not applicable

Course content

Production engineering: • Overview of manufacturing processes in the fields of prototyping, forming, separating, joining, changing material properties and coating • Machining: Turning, milling, drilling, grinding • Beam cutting by oxy-fuel flame cutting, plasma beam, electron beam, laser beam and water beam cutting • Cutting with cutting tools with progressive and complete cutting tools • Prototypes: Casting with lost molds and with permanent molds, sintering • Forming: Forging, rolling, sheet metal working by bending, deep drawing, bending • Joining: Welding, soldering and adhesive technology • Changing substance properties: Annealing, hardening, tempering and tempering • Basic design of machine tools and manufacturing equipment for different machining processes • Practically relevant determination of key production figures for various manufacturing processes • Metrology Production engineering: • Manual and automated handling technology in the production area, in the special construction, programming and application areas of industrial robots • Fundamentals of fixture construction: Positioning, clamping devices and additional functions of turning, milling, drilling and welding devices • Processes and methods for increasing productivity by optimizing the cutting values • Procedures and methods for quality assurance and improvement as well as for ongoing quality control in the production area • Work planning: • Tasks of work planning • Schedule creation • Materials engineering: • Internal structure of metallic materials and plastics • Basic principles of alloy formation and description using phase diagrams • Properties of iron and iron alloys and of selected non-ferrous metals • Properties, characteristics and applications of important steel groups, non-ferrous metals and plastics • Methods of static and dynamic material testing

Recommended specialist literature

• Dolmetsch (2011): Metalltechnik Fachbildung. Der Werkzeugbau, Taschenbuch, 15. Aufl., EUROPA Lehrmittelverlag Haan • Schmid, et al. (2013): Produktionsorganisation: Qualitätsmanagement und Produktpolitik, 8. Aufl., EUROPA Lehrmittelverlag Haan • Kief, Roschiwal (2009): CNC-Handbuch, Hanser Verlag München • Morgan, Liker (2006): The Toyota Product Development System: Integrating People, Process and Technology, Productivity Press • Scheer, et al. (2005): Prozessorientiertes Product Lifecycle Management, Springer Verlag Berlin • Gebhardt (2007): Generative Fertigungsverfahren, 3. Aufl., Carl Hanser Verlag München

Assessment methods and criteria

Written exam

Language

German

Number of ECTS credits awarded

4

Share of e-learning in %

15

Semester hours per week

2.5

Planned teaching and learning method

integrated Lecturer

Semester/trimester in which the course/module is offered

2

Name of lecturer

Dr. Dipl.-Ing. Josef Stöger, Prof. (FH) Dr. Christian Schmid

Academic year

Key figure of the course/module

vzGPP1

Type of course/module

integrated lecture

Type of course

Compulsory

Internship(s)

not applicable